Production Quality

100% control of marked parts (serial numbers) by means of measurements, attributive and visual tests.

• Dynamic checklists – depending on the part, variant or product options produced.
• Use of scanners (DMC, BC, RFID) to automatically detect the product, variant or components using the serial or batch number.
• Entering the final inspection or rework, entering errors

• The system shows the current status of the scanned component and logs the test results, the errors – if any – and its status (OK / NOK)
• Assignment or decision rework/scrap – transfer to subsequent production area or shipping.

Extensive SPC software module, including test planning, execution and SPC evaluation.

• Test planning with variable, attributive and visual features, test results, instructions, etc.
• PC terminals for entering test data and an optional touchscreen mode
• Connection of various measuring devices and flexible connections to measuring devices possible

• Statistical evaluation and process analysis
• Automated control of process events and notification services
• Optional integration of PDA for production-specific audits based on lot size (SCIIL PDA required)

Management of test equipment and measurement systems, calibration management, usage control and repairs.

• Calibration management and documentation: Calibration cycle, automatically generated scheduling for next calibration including notifications
• Direct impact of test equipment status during measurement at the workstation (SPC, WE/WA, Q-Gate)

• Usage control (Check-in / Check-out, usage duration, usage location)
• Repair administration
• MSA available as an extension

Configuration of error catalogues, test terminals, statistics on errors and causes of errors.

• Definition of errors per product or per station
• Input of errors(weighted), causes of errors and types of errors

• User-friendly touchscreen terminals
• PPM, error and cause analysis

In all tests on the ability to measure:
Accuracy, linearity, stability, repeatability, traceability.

• Location: Accuracy, linearity, stability
• Variation: Repeatability and traceability

• Procedures 1, 2 and 3
• Documentation and history of measurement capability analyses

Management and 8D tracking of Issues and claims, response management, 8D reports and statistics.

• Automated creation of issues and claims from our own production
• Customer claim entry and management
• 8D workflow to track problems: main cause, responses, 8D reports
• Ishikawa brainstorming tool for root cause analysis

• Integrated response management
• Statistics and data summary of e.g. issues, errors or causes
• Quality alert for recurring problems (web auxiliary module)